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Our State-of-the-Art plant is located at the heart of the premium basmati paddy cultivation region of Taraori, Haryana, India. With world-class Japanese grain processing systems, the plant was set up & equipped with ultra-modern machinery like pre-cleaner, de-stoner, precision-sizers, paddy separators, de-huskers, color sortex, etc. Our rice grading plant is subsidized by one of the most advanced technologies in the grading system by Carter-Day, USA. Pre-cleaners magnets from Smith-Seeger German technologies are used to ward off foreign material. The rice is protected & the nutritional value is retained throughout its journey from the field to the plate.
The Sona Cereal sortex plant is entirely made up of stainless steel & ensures fire & heat resistance with ease of fabrication and impact resistance. We also make certain that there is no corrosion during the process.
All of these transform into secured hygienic products and food-grade materials. We are one of the few rice plants in the country that incorporate state-of-the-art metal detection facilities throughout the sorting process. It ensures the removal of both ferrous and non-ferrous metal resulting in a completely metal-free product.
With more than a decade of experience as rice manufacturer & supplier, Sona Cereal has a dedicated team & laboratory with the latest technology (Japan) to ensure delivery of highest quality products to our consumers.
Process involves
precleaning
De-stoning
Husking
paddy separation
Whitening
Polishing
Weighing
Bagging
Paddy is non-consumable in its raw form, by humans & needs to be fully processed for obtaining rice. Rice milling is the process of removing hulls & barns to produce high-quality polished rice which is further processed to obtain various secondary & tertiary products.
Paddy cleaner is the most essential equipment in a rice mill. It separates the impurities like dust, straw, sand, clay and heavy particles of even and uneven sizes from paddy. The advantages of a paddy cleaner is that it increases the life of rubber rollers and the percentage of oil in bran.
Destoning is a processing technique for removing stones and broken grains from a batch of milled rice.
Rice, in its raw form is covered with a hard protective covering which is known as rice husks or rice hulls. Husking is the process of removing rice hulls/rice husks from the rice. The equipment involved in the process is based on a centrifugal process.
Husk aspiration is the process designed to separate husk from the mixture of brown rice & paddy & husk. The machine is equipped with a dynamically balanced blower that results in separation of husk.
Paddy separation involves the process of separating the brown rice from the paddy that has not been husked. The machine used in the process works following the difference in specific gravity, granularity & friction between the paddy & brown rice.
The whitening process includes the removal of a part or the entire bran layer and germ from brown rice. The whitener is used for whitening brown rice to white rice. The rice is whitened very gently through a smooth flow of rice & the efficient aspiration system in the machine.
- Length Grading: Separating small and large brokers from head rice.
- Blending: Mixing head rice with a predetermined amount of brokers.
In the end, the polished rice is prepared for our premium packaging & is later transported to the customer.
From procurement to final prodcut
At Sona Cereal Products Pvt. ltd. we follow a rigorous quality check, right from the procurement of material to the packaging of the final product. A highly qualified and dedicated team of professionals ensure an unobstructed flow of goods and services according to the needs of the buyer. No effort is spared to ensure that the rice that leaves the plant/factory premises is of best quality and fully protected against possible hazards during its journey before it reaches the buyer.
The manufacturing and processing facility is ideally located on Delhi on G.T. Karnal Road. The strategic location of plant ensures expeditious transportation of harvested paddy from specially identified collection centers across paddy growing belt of Northern India, thus minimizing transit damage to the grain of rice.
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